PHARMAGEL PRODUCT

The productive efficiency of a Softgel Capsule Plant is based on a high number of aspects, and each of them is important and connected to the others.
Pharmagel delivers complete machinery and solutions for softgels manufacturing.

SOFTGEL EQUIPMENT

Encapsulation Machine

Dehumification & Drying system

Preparation Equipment

Inspection & Printing equipment

R&D Equipment

In process control equipment

ENCAPSULATION PROJECT

Our company’s quality and reliability has been tested and accepted by the biggest pharmaceutical multinational companies, who have used our capsule production services and have installed our technology lines. Thanks to our active technical team we guarantee the correct functioning of equipment and enhance their performance and efficiency

ENCAPSULATING MACHINE

Pharmagel’s GK and HT Softgel Encapsulating Lines , the newest generation of encapsulation line, are available from small to big scale with speed performance up to 8 RPM.

Production output up to 1,5 billions softgel a year for a 500 mg dosage form.

Totally renewed in style, with operation based on independent electronic motors in continuum flow, controlled by “Encoder” and independent drives with electronic speed adjustment.

The Encapsulating machine maintain the successful technology and the reliability of the old mechanical sisters, introducing innovations to meet all GMP and safety requirements of  the most modern Pharmaceutical Companies.

This structure guarantees the maximum protection of the product and a simple and effective cleaning.

Complete separation of technical areas, external casing cabinet with windows to allow an easy access to the different parts of the machine.

Easy operation management: every operation is made on the front machine with tools free connections of all the machine components.

Pharmagel goal is only optimal softgel quality at High speed

DEHUMIDIFICATION & DRYING SYSTEM

It is well known that soft gels require much stricter conditions of production than any other non-sterile dosage form.

Pharmagel Dehumidification system with desiccant moisture assures a very high efficiency at the designed temperature and humidity room conditions.

Provides the fast setting of softgel in combination with Pharmagel Drying system, allowing to take profit of high speed performance of Pharmagel Encapsulating machine

Pharmagel supply both traditional and on line drying system thanks to its varied selection of  tumble dryers and drying tunnel. The new Cabinated Tumble Dryers has been conceived to join the last Pharmagel Encapsulating Machines.

Its modular building allows an optimal modularity for all requirement with high drying efficiency, easy production changes, maximum cleaning, easy to validate

Efficient drying also on Pharmagel Drying tunnel system with trays, the entire system is modularly designed for a correct distribution of air laminar type of filtres

PREPARATION EQUIPMENT

To obtain full benefit from the Pharmagel Encapsulating machine, the choice of the process equipment is fundamental.

The soft gelatine capsule is a unique technology, it is the same filling operation that form the capsule.

GELATINE PREPARATORS

Speedygel equipment for a perfect and rapid preparation of capsule base with water, plasticiser and gelatine powder in less than 1 hour. Capsule base preparation is fundamental to maintain a uniform machine output

FILL PREPARATORS

Equipped with several functions for milling, homogenising, dissolving, dispering, emulsifying, heating, cooling and de-aerating the different fill products.
Uniform preparation for uniform dosage and active content for each softgel.

INSPECTION & PRINTING EQUIPMENT

After the final drying, ideally every capsule should undergo inspection.

Mechanical and Visual system are available at Pharmagel

PHARMAVISIOMATIC

INNOVATIVE OPTICAL SYSTEM for softgel inspection; rapid selection and elimination of foreign and defective capsules by telecamera visual inspection.

The Pharmavisiomatic, designed for high-speed flow automated inspection of Softgels, detects and removes size and shape irregularities – such as Softgel bananas, bulges, broken and malformed capsules as well as colour defects

PRINTING 

New Pharmagel Technology with UV COLD LASER printing for direct marking of permanent codes to  prevent the risk of counterfeiting or manipulation to your product identification. 

NO NEED OF INK – NO NEED OF SOLVENT WASHING – NO SOFTGEL BURNING

Printing operations

R&D EQUIPMENT

The R&D HT30 encapsulation machine has been designed for laboratory trial and pilot batches. 

This HT30 is the newest generation totally electronic machine, with all the upgraded of the industrial machine.

Compact shape and dimensions of the machine for easy transport and installation and easy operation.  

The pump-housing group is mounted on a side trolley of the machine to allows to handle everything in a  simple way.

Designed for high % yield for R&D and pilot batches.

A complete range of dedicated equipment for Labo scale production are available

IN PROCESS CONTROL EQUIPMENT

Pharmagel offer fill range of Quality Control equipment involved in many stages of the production cycle in to guarantee the high quality of the final product, for material before encapsulation, for in process control and for final dried softgels.

IPC for softgel seal

Softgel hardness test